Essential Factors for Pressure Vessel Manufacturing

Pressure vessel is designed to store liquids or gases at varying pressures as well as temperatures. It is used in various applications in both private and industry sector. It is usually designed in different ways based on end application; however, all pressure vessels tend to look similar and they do have some basic parts. Typically, pressure vessels are cylindrical with rounded edges; such shapes are known for avoiding stress raisers. Cryogenic storage vessels have tremendously progressed as a result of increasing use of cryogenic liquids in different areas of Science and Engineering.

The safety of pressure vessel is important for any manufacturer. Most of the materials stored in these vessels produce enormous energy; if the same is not handled properly, catastrophic failure and loss of equipment occurs. Inappropriate handling of vessels has led to explosions, gas leaks, fire, to name a few. Due to its critical nature, Cryogenic vessel manufacturer should strictly adhere to the industry standards. Before beginning the manufacturing process of such vessels, it is imperative to examine relevant requirements to produce a product that works.

Key Requirements for Pressure Vessel Manufacturing to Ensure a High Quality Product-

1. Relevant Accreditation – Unquestionably, the standards of pressure vessels’ operations significantly vary across countries. Some industries and even government agencies might have their unique stringent standards that significantly govern pressure vessels requirements. It is important to keep all relevant standards under consideration. But, attempting to follow such standards is not enough. A company needs to make sure that every pressure vessel that enters market is safe. This is where inspection enters.
2. Quality Examination– In order to monitor the pressure vessel manufacturing progress at each step, company should have a soundproof quality assurance program. If truth be told, this is a critical requirement of any fabrication facility. Most importantly, a certified body must have audited and approved the program. Quality assurance plays pivotal role in safety of oil and gas equipment.
3. Advanced Testing – A professional can employ various tests to make sure that the pressure vessel is ready to be used. Today, many companies have invested in testing and inspection capabilities in order to conduct comprehensive inspection, avoid even a minor mistake and ensure safety in a short and long run. Such capabilities undoubtedly ensure compliance with ASME guidelines.
4. Certified Staff – All pressure vessel manufactures need to employ ASME certified staff. Professionals are required to get an approval for each procedure before performing the same. Only experienced and knowledgeable welders have to be involved as seniors in the manufacturing process. Cryogenic companies need to provide appropriate training to its workers in this regard.

All the above-mentioned guidelines need to be followed religiously by Cryogenic pressure vessel manufacturer in order to deliver product which is not only performance-driven but also safety-oriented. Inox India is one of the leading organizations which specialize in providing integrated cryogenic solutions including pressure vessels and liquid storage tanks, to name a few. It abides by all essential policies and sets unbeatable record of serving industry with consistent quality, professional excellence, and relentless innovation. To interact with our sales team, visit www.inoxindia.com.

PREDICTIVE MAINTENANCE AND ASSET MANAGEMENT- HOW ARE THEY RELATED FOR OIL & GAS INDUSTRY ?

All About Predictive Maintenance And Recent Trends:

Asset management is critical in the oil and gas industry where advanced machinery is quite expensive while depreciation is a major cost. Equipment reliability and safety therefore becomes significantly important. In order to minimize risks and also limit downtime, oil and gas industry leverages predictive maintenance which allows professionals to act before oil and gas equipment failure takes place. Under preventive maintenance, future failure point of a machine or equipment is predicted so that the same can be replaced or repaired before it fails. The process avoids critical failure of oilfield equipment; also it extends equipments’ lifecycle. Equipment condition is examined; internal components’ faults are identified and rectified. Today, maintenance strategies are shifting from Condition-based maintenance to Analytics- and IoT-enabled predictive maintenance. Many well-known oil field equipment companies assist engineers and even data scientists with respect to their roles related to predictive maintenance to streamline the process. Since predictive maintenance process requires continuous monitoring of equipments’ performance through prediction engines and sensor data, professionals require in-depth training.

Key Benefits Of Oil Field Equipment Predictive Maintenance:

1. It reduces the cost of replacement of entire equipment. Minor repairs are made before failure occurs.
2. Even labor cost is reduced. It is evident that when repairs are scheduled, the time needed for the same decreases especially due to smaller component replacement.
3. Oil and gas equipment companies’ production time is saved as equipments can be repaired during non-productive times.
4. Most importantly, predictive maintenance allows potential problems to be corrected before failure creeps in thereby leading to safer environment for customers and employees.
5. Even the costs involved in storing spare parts are reduced.
6. Early warning of the system problems decreases destructive failure which could lead to personal injury. Predictive maintenance leads to improved operator safety.
7. If precise repairing tasks and the support needed for the same are identified beforehand, efficiency of employees can be increased.

The emerging market for Predictive Maintenance witnesses increasing growth these days. In fact, it is expected to grow in the years to come. Occupational health and safe environment are integral part of business performance. INOX India has a proactive management system which delivers high standard of work. It has stringent manufacturing and testing procedures to ensure that equipments perform efficiently. Quality assurance is a part of every stage that equipments go through at INOX India.